Zeolite Powder Granules Equipment

Application

Mining, chemical industry, building materials, fertilizer plants, etc.

Capacity

1-30 t/h

Main Power

7.5-22 kw

Granule Size

3-10 mm

Zeolite granulation equipment is a kind of equipment specialized in producing zeolite granules. It can make zeolite powders or microparticles into particles of a specific desired size. It typically includes components such as a feeder, a granulation system, a drying system, and a classification system to ensure that the final zeolite fertilizer granules have a consistent size and shape. Therefore, with zeolite pelletizing equipment, you can get pellets that are uniform and well applied for different applications.

24 hours to reply to technical inquiries

What equipment do you need to use before zeolite granulation process?

Zeolite granulation production involves many kinds of processes, the complete production process can produce efficient and high quality zeolite granules.

  • Zeolite Crusher

Before pelletizing, you need to pulverize the zeolite blocks and grind them into compliant powdery material for further pelletizing. This process is crucial because it directly affects the quality and yield of the pellets in the subsequent granulation process.

  • Zeolite Mixer

During the production process of zeolite granulation, you may need to add other materials to improve the effect of zeolite fertilizer. Thus you need to mix these materials evenly to ensure the consistency and quality of granulation. We have a wide range of mixers for you to choose from, which can fully meet your production needs.

How To Choose The Suitable Zeolite Powder Granules Equipment For Your Plant?

Selecting the suitable zeolite granulator requires a combination of factors to ensure that the equipment will meet production demands, efficiency and cost-effectiveness. The following are some of the key factors that you should take into consideration when selecting a zeolite granulator:

Understanding the physical and chemical properties of the zeolite is critical to selecting the suitable pelletizing machine. For this reason, it is advisable for you to consider the zeolite particle size distribution, humidity, viscosity, etc. Different material properties may require different types of granulators.

According to the needs of different production scales, you should choose equipment that can meet your expected capacity. Therefore, for large-scale production, it is more appropriate to choose a highly efficient, high-capacity, so the rotary drum granulation machine will be your best choice. While for small and medium scale production, disc pelletizer and double roller extrusion granulator may be more suitable for you to produce zeolite granules.

Different zeolite fertilizers require different size, shape and uniformity of granules. Ensure that the selected granulator is capable of meeting your specific requirements. This includes particle diameter, strength and appearance. For example, double roller extrusion granulating machine can produce zeolite pellets of various shapes and sizes according to your needs.

3 Types of Zeolite Pellets Granulating Machine That Yushunxin Provide

Shunxin Engineering Equipment Co., Ltd. is a well-known brand of fertilizer equipment in China, which is a company specializing in researching and manufacturing organic fertilizer and compound fertilizer equipment. Of course, we have a wide variety of equipment for mineral granulation that you can choose. For zeolite pelletizing machine, there are 3 kinds of machines that are popular with zeolite manufacturers. Each of them has different performance and usage, you can choose the most suitable one for you according to your needs.

Rotary Drum Granulation Machine for zeolite granules production

Rotary drum granulator is one of the common zeolite granulation equipment, through the rolling of the material polymerization into spherical particles. The rotary drum pelletizer is suitable for large-scale granulation production line, and with a yield of 1-30t/h. It has the advantages of high productivity and low energy consumption. In addition, it adopts the agglomeration wet granulation method, which makes the zeolite pellets more uniform and round.

Rotary Drum Granulator

Rotary Drum Granulator

Large Scale Pan Pelletizer

Large Scale Pan Pelletizer

Disc Granulator for zeolite granules production

Disc granulator is suitable for small and medium scale zeolite granulating production, it adopts wet granulation method. Zeolite powder is gradually polymerized to form spherical particles in an inclined rotating disc by the action of water or binder. It not only has the simple structure and flexible operation, but also has a high granulation rate of more than 93%. For this reason, it is known as one of the first choices of many mineral fertilizer manufacturers because of its high efficiency.

Double Roller Extrusion Granulator

Double roller extrusion pelletizer utilizes pressure to extrude zeolite powder into granules, and then crushed to form pellets. It adopts dry granulation method while processing. Thus it is suitable for materials with a moisture content of less than 10%. The granulation process of this equipment has low energy consumption and the finished granules are of high strength. Moreover, its cost investment is lower than the above two equipment, if your budget is not enough, then the double roller extrusion granulator is more suitable for you.

2T-H Roller Compact Granulator for NPK Pellets

2T-H Roller Compact Granulator for NPK Pellets

5 Advantages of Using Zeolite Pellets Granulating Machine

Zeolite powder granules equipment has a variety of advantages, such as efficiency, economy and environmental protection. The following are some of the main advantages.

  • 【Improve productivity】Zeolite pellets granulating machine can realize continuous and efficient production, and can produce a large number of zeolite granules in a relatively short period of time. At the same time the quality and size of particles also meet the production requirements, thus, greatly improving the production efficiency.

  • 【Improve product quality】Zeolite pellets granulating machine can realize continuous and efficient production, and can produce a large number of zeolite granules in a relatively short period of time. At the same time the quality and size of particles also meet the production requirements, thus, greatly improving the production efficiency.: Processing zeolite powder into identical size granules can ensure uniform quality particles. This not only makes the finished granules easier to transport and use, but also helps farmers to apply fertilizer uniformly and improve fertilizer efficiency.

  • 【Reduce production cost】Typically, the high efficiency of the zeolite granulator reduces labor and time costs, and our equipment has the advantage of low energy consumption, which further reduces production costs.

  • 【Eco-friendly】Zeolite pellets granulating machine can effectively reduce the generation of dust and waste, reduce the impact on the environment. In addition, as a natural mineral, zeolite fertilizer pellets are soil and plant friendly and will not cause chemical pollution.

What you can do in pelletizing to improve zeolite pellet quality?

Selecting the suitable zeolite powder granules equipment requires a combination of factors to ensure that the equipment will meet production demands, efficiency and cost-effectiveness. The following are some of the key factors that you should take into consideration when selecting a zeolite granulator:

  • Raw material quality control

Ensure the purity of zeolite material and suitable particle size. Impure material and unsuitable particle size will affect the quality and effect of fertilizer.

Besides, the proportion of various nutrients in the mixture needs to be accurately proportioned according to the needs to ensure the effect of fertilizer.

  • Moisture control

Too high or too low moisture content of the mixture will affect the effect of granulation. Appropriate water content is conducive to the formation and consolidation of particles, but too much moisture will make the particles soft, thus affecting their stability and storage resistance.

How to equip your Zeolite Powder Granules Equipment?

Shunxin Engineering Equipment Co, Ltd, is a company that specializes in manufacturing fertilizer processing equipment. If you want to set up a zeolite granulation production line, then our company can fully meet your needs. We have a complete line of fertilizer production equipment, from pulverizers and mixers before granulating, to polishing machines, screening machines, drying and cooling equipment, and packaging equipment after granulating. No matter what equipment you need, you can always find the desirable one here. The one-stop equipment solution provided by Shunxin Machinery Company ensures the efficient and stable operation of the production line. If you are interested in fertilizer equipment or need anything else, please feel free to contact us for details.