On March 20th, 2024, we received an inquiry from Henry, a small mining entrepreneur in Golden, Colorado. Moreover, he said they generate a significant amount of tailings—waste material from mining operations. Thus, they wanted a useful fertilizer production plan to transform 10,000 lbs of mine tailings into mineral fertilizer granules. Then, our company quickly customized mineral fertilizer production proposal for Henry.

Fertilizer Granulation Plan In 5T/H American Mine Plant

American Mineral Fertilizer Granulation Requirements

What Are Mineral Fertilizer Granulation Requirements in 5T/H American Mine?

  • Actually, Henry runs a small mine plant which extract only 5 tons of raw minerals per hour.

  • Their mine specializes in extracting copper, silver, gold, and other critical minerals.

  • Accordingly, they produce around 10,000 lbs of tailings in the same period, primarily consisting of gold ore residues.

  • In fact, these tailings mainly consist of silica and various non-metallic minerals such as sodium feldspar, quartz, and mica. As a result, it’s very suitable for nutritive mineral fertilizer production.

  • Henry needed a solution to process the tailings into granular minerals for the local fertilizer market, and he was interested in purchasing a lab-scale disc pelletizer.

＜$60,000 Mine Fertilizer Machines

How to Design 5T/H Granular Mineral Fertilizer Making Plan with The Budget of $60,000?

Based on Henry’s needs and raw materials, Yushunxin proposed a comprehensive mine fertilizer solution. And he said his company have the budget of 60,000 dollars to buy rock fertilizer equipment. Also, the process would begin with crushing, followed by grinding, granulation, drying, and packaging. Here’s a breakdown of the equipment proposed:

Mine Tailing Crushers

Effective Mine Crushers for Grinding Tailings from 100mm to 0.038mm

Jaw Crusher for Pre-crushing

Firstly, Henry told us the original feed size of mine tailings is about 100mm. Thus, we recommended strongly jaw crushing machines to handle the raw tailings. Among them, the model of SXEP-200*300 is very suitable for his needs. Because it can crush 3-6 t/h of tailings. Furthermore, this jaw crusher allow the maximum inlet size of 150mm materials. What’s more, it also has the ability to discharge mine particles with the size of smaller than 45mm. Then, we provided Henry a single crusher’s quotation, at $2,600. 

Features of Jaw Shredder

Jaw Crusher For Grinding Mine Tailing

Model Max Feed Size (mm) Discharging Size (mm) Capacity (t/h) Motor Power (kw) Weight (t)
SXEP-200*300 150 15-45 3-6 7.5 1
Raymond Mill

Raymond Mill

Raymond Mill for Grinding Particles to Powder

However, the tailing particle size of 45mm does not meet the feed size of the granulator. So we introduced this high-performance grinder to reduce the particle size further and make these mine tailings become powder. Also, SXLM-1100, this small Raymond mill grinds tailing particles smaller than 45mm down to 0.038mm. Furthermore, the mill’s capacity of 2-6 tons per hour fits his mineral fertilizer production goals. Furthermore, this grinding system includes bag pulse dust collector and new valves, etc., which costs a lot, at $12,800 USD.

Model Roll Ring Dia. (mm) Capacity (t/h) Max Feed Size (mm) Finished Size (mm) Weight (t) Motor Power (kw) Dimension (L*W*H)
SXLM-1100 1100 2-6 25 1.6-0.045 14.5 45 7000*5900*7000

10,000 Lb/H Disc Granulator For Sale

Which Disc Granulator Is Suitable For 10,000Lb Mineral Fertilizer Production?

At first, Henry wanted to buy a lab scale pan pelletizer to granulate mine tailing. But we explained the capacity of lab-sized granulator is too poor (0.02-0.06 t/h) to fit his actual 10,000lb per hour of mine fertilizer granulation needs. Therefore, we suggest him purchasing our largest model of pelletizing disc, SXYZ-3600. Because it’s easy to operate and has the impressive granulation rate of 93%. Through adjusting the rotating speed and angle, this American customer can get 5-6mm mineral granules. Furthermore, this machine can handle 4-6 t/h rock powder, making it ideal for Henry’s mine plant. And it has the appropriate price at $10,125 USD.

Larger Pan Pelletizer for Sale

Larger Pan Pelletizer for Sale

Model Diameter
of Disc (mm)		 Edge Height (mm) Rotary
Speed (r/min)		 Motor Power (kw) Capacity
(t/h)		 Reducer Model Dimensions (mm)
SXYZ-3600 3600 450 13 18.5 4-6 ZQ400 4100×2900×3800

Other Auxiliary Equipment

What Else Equipment Do You Needed for 10,000Lb Mine Disc Granulation?
Rotary Drum Dryer & Cooler
⚖️Capacity: 4-6 T/H
💲11,000 & 10,125
Natural Gas Burner & Hot Air Furnace
💲5,000
Single Bucket Packing Scale
💲5,800

Since granule mineral fertilizer making process involves wet granulation, drying and cooling are essential. Furthermore, we proposed the drum dryer and rotary cooler, with the output of 4-6 t/h, respectively priced at $11,000 and $10,125. To ensure normal mineral fertilizer granule drying process, a natural gas burner and hot air furnace are necessary. Because the region is rich in natural gas and coal. And they may costs about 5,000 dollars. Lastly, Henry also required a single bucket packaging machine to bag these mineral fertilizer pellets. Besides, this machine has the price of $5,800.

12% Discounts of Buying Rock Fertilizer Equipment

Buying The Ideal Mineral Fertilizer Equipment from Yushunxin with 12% Discount!

Indeed, we go beyond offering just equipment, but also considerate customization services. Firstly, to improve granulation effects, we can design the disc granulator with a water-spraying device and leak-proof chassis. Luckily, this client was just in time for our second quarter promotion, offering 12% off the total equipment purchase. Furthermore, we could give him some gifts, complimentary tools and spare parts as a goodwill gesture. Hence, Henry appreciated this attention to detail and decided to visit our plant with the purchase on May 10th, 2024. Finally, we successfully reached a cooperation. The original total transaction price is $57,450USD, and after the 12% discount down to approximately $50,556.80. Moreover, Henry paid 40% deposit on May 13th, 2024, at $20200USD.

Installation of Spraying Devices on Pelletizing Pan

Installation of Spraying Devices on Pelletizing Pan

The Transportation Plan to USA

What Is The Transportation Plan for 5TPH Mineral Fertilizer Equipment to American?

In fact, we finished these mineral fertilize machines on May 18th, 2024. And we sent the trial running videos to Henry. Then, he paid the balance on May 20th, 2024. Therefore, our company arranged two 40GP containers for these equipment packaging to ship from Qingdao Port, China, to Denver, Colorado, with a total shipping period of 35 days. In addition, the total transportation cost is $8,090USD, including transit, customs clearance, and inland delivery. Finally, these machines was delivered to Henry’s factory in Golden, Colorado, on June 30th, 2024. Then, we assigned technicians with on-site installation and training over three days, ensuring Henry’s team could operate the system smoothly.

On August 5th, 2024, we were delighted to receive the news that Henry’s mining company had sold out all of the first batch of mineral fertilizer granules produced by using our equipment. So Henry is very satisfied with this collaboration and has agreed to continue purchasing our equipment further. But we don’t stop here. We also provide various other equipment and complete production lines, such as compost turners, rotary drum granulators, and organic fertilizer production lines, to meet the needs of different customers. For more information about our products and services, feel free to contact us.

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On March 20th, 2024, we received an inquiry from Henry, a small mining entrepreneur in Golden, Colorado. Moreover, he said they generate a significant amount of tailings—waste material from mining operations. Thus, they wanted a useful fertilizer production plan to transform 10,000 lbs of mine tailings into mineral fertilizer granules. Then, our company quickly customized mineral fertilizer production proposal for Henry.

Fertilizer Granulation Plan In 5T/H American Mine Plant

American Mineral Fertilizer Granulation Requirements

What Are Mineral Fertilizer Granulation Requirements in 5T/H American Mine?

  • Actually, Henry runs a small mine plant which extract only 5 tons of raw minerals per hour.

  • Their mine specializes in extracting copper, silver, gold, and other critical minerals.

  • Accordingly, they produce around 10,000 lbs of tailings in the same period, primarily consisting of gold ore residues.

  • In fact, these tailings mainly consist of silica and various non-metallic minerals such as sodium feldspar, quartz, and mica. As a result, it’s very suitable for nutritive mineral fertilizer production.

  • Henry needed a solution to process the tailings into granular minerals for the local fertilizer market, and he was interested in purchasing a lab-scale disc pelletizer.

＜$60,000 Mine Fertilizer Machines

How to Design 5T/H Granular Mineral Fertilizer Making Plan with The Budget of $60,000?

Based on Henry’s needs and raw materials, Yushunxin proposed a comprehensive mine fertilizer solution. And he said his company have the budget of 60,000 dollars to buy rock fertilizer equipment. Also, the process would begin with crushing, followed by grinding, granulation, drying, and packaging. Here’s a breakdown of the equipment proposed:

Mine Tailing Crushers

Effective Mine Crushers for Grinding Tailings from 100mm to 0.038mm

Jaw Crusher for Pre-crushing

Firstly, Henry told us the original feed size of mine tailings is about 100mm. Thus, we recommended strongly jaw crushing machines to handle the raw tailings. Among them, the model of SXEP-200*300 is very suitable for his needs. Because it can crush 3-6 t/h of tailings. Furthermore, this jaw crusher allow the maximum inlet size of 150mm materials. What’s more, it also has the ability to discharge mine particles with the size of smaller than 45mm. Then, we provided Henry a single crusher’s quotation, at $2,600. 

Features of Jaw Shredder

Jaw Crusher For Grinding Mine Tailing

Model Max Feed Size (mm) Discharging Size (mm) Capacity (t/h) Motor Power (kw) Weight (t)
SXEP-200*300 150 15-45 3-6 7.5 1
Raymond Mill

Raymond Mill

Raymond Mill for Grinding Particles to Powder

However, the tailing particle size of 45mm does not meet the feed size of the granulator. So we introduced this high-performance grinder to reduce the particle size further and make these mine tailings become powder. Also, SXLM-1100, this small Raymond mill grinds tailing particles smaller than 45mm down to 0.038mm. Furthermore, the mill’s capacity of 2-6 tons per hour fits his mineral fertilizer production goals. Furthermore, this grinding system includes bag pulse dust collector and new valves, etc., which costs a lot, at $12,800 USD.

Model Roll Ring Dia. (mm) Capacity (t/h) Max Feed Size (mm) Finished Size (mm) Weight (t) Motor Power (kw) Dimension (L*W*H)
SXLM-1100 1100 2-6 25 1.6-0.045 14.5 45 7000*5900*7000

10,000 Lb/H Disc Granulator For Sale

Which Disc Granulator Is Suitable For 10,000Lb Mineral Fertilizer Production?

At first, Henry wanted to buy a lab scale pan pelletizer to granulate mine tailing. But we explained the capacity of lab-sized granulator is too poor (0.02-0.06 t/h) to fit his actual 10,000lb per hour of mine fertilizer granulation needs. Therefore, we suggest him purchasing our largest model of pelletizing disc, SXYZ-3600. Because it’s easy to operate and has the impressive granulation rate of 93%. Through adjusting the rotating speed and angle, this American customer can get 5-6mm mineral granules. Furthermore, this machine can handle 4-6 t/h rock powder, making it ideal for Henry’s mine plant. And it has the appropriate price at $10,125 USD.

Larger Pan Pelletizer for Sale

Larger Pan Pelletizer for Sale

Model Diameter
of Disc (mm)		 Edge Height (mm) Rotary
Speed (r/min)		 Motor Power (kw) Capacity
(t/h)		 Reducer Model Dimensions (mm)
SXYZ-3600 3600 450 13 18.5 4-6 ZQ400 4100×2900×3800

Other Auxiliary Equipment

What Else Equipment Do You Needed for 10,000Lb Mine Disc Granulation?
Rotary Drum Dryer & Cooler
⚖️Capacity: 4-6 T/H
💲11,000 & 10,125
Natural Gas Burner & Hot Air Furnace
💲5,000
Single Bucket Packing Scale
💲5,800

Since granule mineral fertilizer making process involves wet granulation, drying and cooling are essential. Furthermore, we proposed the drum dryer and rotary cooler, with the output of 4-6 t/h, respectively priced at $11,000 and $10,125. To ensure normal mineral fertilizer granule drying process, a natural gas burner and hot air furnace are necessary. Because the region is rich in natural gas and coal. And they may costs about 5,000 dollars. Lastly, Henry also required a single bucket packaging machine to bag these mineral fertilizer pellets. Besides, this machine has the price of $5,800.

12% Discounts of Buying Rock Fertilizer Equipment

Buying The Ideal Mineral Fertilizer Equipment from Yushunxin with 12% Discount!

Indeed, we go beyond offering just equipment, but also considerate customization services. Firstly, to improve granulation effects, we can design the disc granulator with a water-spraying device and leak-proof chassis. Luckily, this client was just in time for our second quarter promotion, offering 12% off the total equipment purchase. Furthermore, we could give him some gifts, complimentary tools and spare parts as a goodwill gesture. Hence, Henry appreciated this attention to detail and decided to visit our plant with the purchase on May 10th, 2024. Finally, we successfully reached a cooperation. The original total transaction price is $57,450USD, and after the 12% discount down to approximately $50,556.80. Moreover, Henry paid 40% deposit on May 13th, 2024, at $20200USD.

Installation of Spraying Devices on Pelletizing Pan

Installation of Spraying Devices on Pelletizing Pan

The Transportation Plan to USA

What Is The Transportation Plan for 5TPH Mineral Fertilizer Equipment to American?

In fact, we finished these mineral fertilize machines on May 18th, 2024. And we sent the trial running videos to Henry. Then, he paid the balance on May 20th, 2024. Therefore, our company arranged two 40GP containers for these equipment packaging to ship from Qingdao Port, China, to Denver, Colorado, with a total shipping period of 35 days. In addition, the total transportation cost is $8,090USD, including transit, customs clearance, and inland delivery. Finally, these machines was delivered to Henry’s factory in Golden, Colorado, on June 30th, 2024. Then, we assigned technicians with on-site installation and training over three days, ensuring Henry’s team could operate the system smoothly.

On August 5th, 2024, we were delighted to receive the news that Henry’s mining company had sold out all of the first batch of mineral fertilizer granules produced by using our equipment. So Henry is very satisfied with this collaboration and has agreed to continue purchasing our equipment further. But we don’t stop here. We also provide various other equipment and complete production lines, such as compost turners, rotary drum granulators, and organic fertilizer production lines, to meet the needs of different customers. For more information about our products and services, feel free to contact us.

|2024-09-14|Case|

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