Raw Materials of Pan Pelletizer
Mineral Fertilizer Drum Granulator
Vertical Crusher for Ore Crushing
Rotary Drum Dryer

Mineral Organic Fertilizer Production Line

Application

Mining, chemical industry, building materials, fertilizer plants, etc.

Capacity

1-30 t/h

Main Power

7.5-22 kw

Granule Size

3-10 mm

Mineral organic fertilizer is a compound fertilizer that effectively combines organic matter and minerals. Specifically, it is rich in organic material. Also, it contains a variety of mineral components. For instance, nitrogen, phosphorus, potassium, as well as trace elements such as iron, zinc, copper and so on. For this purpose, this fertilizer not only provides the nutrients needed for plant growth, but also improves the soil. Thereby, it promotes healthy crop growth and improving soil fertility.

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What Are The Raw Materials of Mineral Organic Fertilizer?

The main raw materials of mineral organic fertilizer include natural minerals and organic matter. Among them, minerals can be various natural ores or processed mineral powders, while organic matter mainly comes from composted materials such as animal manure and plant residues, or artificially synthesized organic matter.

Mineral Raw Materials

The mineral part is mainly from various natural ores or processed mineral powders. These minerals are rich in various trace elements that useful for crop growth, such as calcium, magnesium, silicon, sulfur, iron, zinc, copper, manganese, molybdenum, boron, selenium, etc. In fact, these elements play an important role in improving the stress resistance of crops and promoting normal growth and development of crops. Common mineral raw materials include phosphate rock powder, potash rock powder, calcium magnesium phosphate fertilizer, calcium silicate fertilizer, zeolite powder, sepiolite powder, bentonite, etc.

Organic Raw Materials

The organic matter part mainly comes from animal and plant residues, such as livestock and poultry manure, animal and plant residues, slaughterhouse waste, crop straws, etc. After decomposition and fermentation, these organic matter can be converted into fertilizer rich in organic matter. Organic matter is not only the main source of plant nutrition, but also improves the physical and chemical properties of the soil. Moreover, it improves the water retention and aeration of the soil. Thus, provides a living environment for microorganisms, and promotes the balance of the soil ecosystem.

Raw Materials for Fertilizer Production Line

Raw Materials for Fertilizer Production Line

In addition, in order to adjust the properties of fertilizer and improve its effect, some auxiliary raw materials are sometimes added, such as microbial inoculants, humic acid, amino acids, etc. These auxiliary raw materials can enhance the biological activity of fertilizers, improve fertilizer efficiency, and promote crop growth and development.

What is the production line of mineral organic fertilizer?

The mineral organic fertilizer production line refers to a complete set of production equipment and processes specifically used to produce mineral organic fertilizers. This production line combines organic materials and mineral elements to produce compound fertilizers that are both rich in organic matter and supplemented with necessary mineral elements. Thus, it can fully provide minerals for plant growth, while improve the soil structure and soil fertility. Furthermore, this production line covers all production processes from raw material processing to finished product packaging. Through a series of automated and mechanized equipment, it achieves efficient and large-scale production of mineral organic fertilizers.

What is the total cost of setting up a mineral organic fertilizer line?

Ore Powder

Ore Powder

The cost of setting up a mineral organic fertilizer production line is affected by many factors. For example, the scale of the production line, output, geographical location, raw material and energy costs, as well as the quality and technical level of the selected equipment.

  • For small mineral organic fertilizer production line

The cost of a small mineral organic fertilizer production line is between US$50,000 and US$300,000. Such production lines usually include basic processing equipment such as crushers, mixers, granulators, dryers, and packaging machines.

  • For medium to large mineral organic fertilizer production line

If you plan to build medium to large mineral organic fertilizer production lines. That is, a production line with an annual processing capacity of tens of thousands of tons or more. And the production line construction cost may range from 300,000 to several million US dollars.

In addition, other relevant factors that you should take into consideration. Such as site construction, warehousing, logistics, staff training and operating capital. At the same time, in order to ensure that the production line complies with local environmental protection and safety standards, you need to spend additional investment to purchase environmental protection equipment and safety equipment.

What Are The Composition of Mineral Organic Fertilizer Production Line?

  • Raw material pretreatment system
  • In the mineral organic fertilizer production line, raw material processing is the first step, including the collection, screening, crushing and mixing of various minerals and organic matter. After preliminary processing, these raw materials are precisely measured and mixed according to a specific formula to ensure the balance and effectiveness of each element in the fertilizer.
  • Mineral organic fertilizer crusher for sale
  • Shunxin mineral organic fertilizer crusher can to crush raw materials to meet the particle size requirements for subsequent processing. Through the crushing process, you will obtain mineral organic fertilizer particles with uniform particle size. And it is beneficial to improving the efficiency and quality of subsequent granulation. Therefore, choosing the right crusher is essential. Our company provides many types of crushing equipment, such as new vertical crushers and semi-wet material crushers.
  • Mineral organic fertilizer mixer for sale
  • Mineral organic fertilizer mixer is an important equipment to mix raw materials in the production process of organic fertilizer. It not only mixes mineral and organic materials, but also adds other necessary nutrients to prepare a uniform fertilizer mix. Therefore, we have a wide range of mixers for you to choose from that can perfectly meet your production needs.
Double Shaft Horizontal MixerRaw Materials of Vertical Crusher
Large Scale Pan Pelletizer

Large Scale Pan Pelletizer

Rotary Drum Granulator

Rotary Drum Granulator

Granulation system

Next, the mixed materials will enter the granulator for pelletizing. During the granulation process, by controlling parameters such as temperature, humidity, and particle size, granular fertilizer will finally meets the requirements.

  • Rotary Drum Granulation Machine For Sale
  • The drum granulator is one of the commonly used granulation equipment, through the rolling of the material polymerization into spherical particles. The drum granulator is suitable for large-scale granulation production lines, and its output can reach 1-30t/h. It has the advantages of high productivity and low energy consumption. Besides, the equipment adopts the agglomeration wet granulation method to make the mineral organic fertilizer particles more uniform and round.
  • Pan Granulator for Mineral organic fertilizer
  • The pan granulator is suitable for small and medium-sized mineral organic fertilizer granulation production, it adopts wet granulation method. Mineral organic fertilizers gradually aggregate into spherical particles in the tilted rotating disk under the action of water or binder. It not only has a simple structure and flexible operation, but also has a granulation rate of over 93%. Therefore, due to its high efficiency, it becomes one of the first choice for many mineral fertilizer manufacturers.
  • Drying and cooling system

Granulated fertilizer particles usually contain high moisture. So, drying and cooling are necessary to remove excess moisture and stabilize the quality of the fertilizer.

  • Screening and packaging system

Subsequently, the cooled fertilizer particles will enter the screening process. And unqualified large particles and small particles will be removed through the screening machine to ensure the uniformity and consistency of the product. Finally, after automatic packaging by a packaging machine, you will obtain finished fertilizer product for easy transportation and storage.

Drying Machine on The MarketAutomatic Single Bucket Packing Scle for Mineral Fertilizer Pellets

What are the advantages of mineral organic fertilizer production line?

The mineral organic fertilizer production line can effectively convert waste mineral resources and organic substances into organic fertilizers, thus realizing the effective reuse of resources and reducing the accumulation of waste and pressure on the environment. This not only helps the environment, but also reduces production costs.

Mineral organic fertilizers are rich in a variety of minerals and organic matter. When applied to the soil, they can significantly increase the organic matter content of the soil, improve the soil structure, and enhance the soil’s ability to retain water and fertilizer. This is of great significance for improving soil fertility and promoting crop growth.

The nutrients in mineral organic fertilizers are more balanced, which is beneficial to the absorption of crops. Actually, agricultural products using this fertilizer taste better, have higher nutritional value, and are more in line with consumers’ demand for healthy food.

Compared with traditional chemical fertilizers, mineral organic fertilizers produce fewer pollutants during the production and use process and put less pressure on the environment. This helps achieve sustainable development of agriculture, not only improves agricultural production efficiency, but also protects the ecological environment.

The mineral organic fertilizer production line can achieve automated and continuous production through modern production equipment and processes, greatly improving production efficiency. At the same time, the use of professional equipment also ensures the quality and stability of organic fertilizers.

Large Scale Pan Pelletizer

Large Scale Pan Pelletizer

What are the feedback from customers who purchased our fertilizer equipment?

In today’s agricultural production, efficient and environmentally friendly fertilizer equipment has become a key factor in improving crop yield and quality. As a company specializing in the production of fertilizer equipment, Shunxin has received a lot of praise at home and abroad. We have received feedback from many customers who have spoken highly of the quality and price of our fertilizer equipment.

For example, a customer from Bolivia shared his experience after using our mineral organic fertilizer production line. He said that the production line is not only easy to operate, but also consumes low energy. The fertilizer produced is of excellent quality, which greatly improves the yield and quality of crops. Thus, it makes his agricultural products more competitive in the market.

Nowadays, customers unanimously believe that our fertilizer equipment is extremely cost-effective in the market. This is due to our efforts to continuously optimize production processes and streamline management costs. So that even cheap products can guarantee advanced technology and reliable quality. What is more, our equipment can not only improve the efficiency of fertilizer production, but also ensure the stable quality of the fertilizer produced. Thus, it helps them gain an advantage in the fierce market competition.