O

n July 25, 2024, a mining company from Gladstone, Australia, reached out to Yushunxin with an intriguing inquiry. The company, specializing in alumina powder processing, sought a reliable granulator for transforming powdered material into granules. This request highlighted the company’s need to enhance its production capabilities and ensure a consistent product output. The mining company was particularly interested in a solution that could handle their specific requirements, including processing alumina powder with a feed mass rate of 0.84 tonnes per hour.

Fertilizer Granulation Plan In 5T/H American Mine Plant

Australian Mineral Fertilizer Granulation Requirements

What Are Mineral Fertilizer Granulation Requirements in Australian Mine?

The customer outlined specific parameters, starting with a required feed mass rate of 0.84 tonnes per hour and a volumetric flow rate of 3.51 cubic meters per hour. The bulk density of the alumina powder stood at 240 kg/m³, with the powder being completely dry and operating at a temperature of 80°C. Given the delicate and precise nature of alumina powder, maintaining particle integrity throughout the process was a top priority. The client initially considered the new-type organic fertilizer granulator, anticipating it might handle the dry powder adequately. However, due to the nature of the alumina, which lacks the moisture content typically needed for wet granulation methods, Yushunxin advised against this choice, ensuring the customer fully understood why dry granulation would be the most effective solution.

＜$10,000 Mine Fertilizer Machines

How to Design Granular Mineral Fertilizer Making Plan with The Budget of $10,000?

1TPH Double Roller Granulator

After reviewing the customer’s requirements, Yushunxin recommended the 1-ton double roller granulator, a machine specifically designed for dry granulation. This granulator requires less than 20% moisture content, making it highly suitable for alumina powder, which is entirely dry. The double roller granulator utilizes a dry compaction process that compresses the fine powder into granules with consistent density and strength. This equipment features customizable roller shapes and sizes, allowing it to meet the customer’s desired granule specifications, ranging from 2 mm to 10 mm.

Double Roller Pelletizer

Double Roller Pelletizer

Model Max Feed Size (mm) Discharging Size (mm) Capacity (t/h) Motor Power (kw) Weight (t)
SXEP-200*300 150 15-45 3-6 7.5 1
Granular Rotary Screening Machine

Granular Rotary Screening Machine

Auxiliary Equipment for sale

Additionally, Yushunxin suggested complementing the granulator with a chain crusher for pre-processing, a powder screening machine for classifying the granules by size, and an automatic packing scale to ensure efficient packaging at the end of the production line. This combination of equipment not only addressed the customer’s technical needs but also ensured a streamlined, high-efficiency production process.

Model Roll Ring Dia. (mm) Capacity (t/h) Max Feed Size (mm) Finished Size (mm) Weight (t) Motor Power (kw) Dimension (L*W*H)
SXLM-1100 1100 2-6 25 1.6-0.045 14.5 45 7000*5900*7000

The Transportation Plan to Australia

Purchasing the 1-ton Double Roller Granulator with Considerate Service from Yushunxin

In fact, we provided the Gladstone customer with dedicated support and advice, tailoring each recommendation to their exact needs. To show appreciation for their inquiry, Yushunxin extended a 10% discount on the total equipment price. The transaction price for the granulator and complementary equipment was estimated at approximately $12,000 USD, inclusive of the discount. This pricing covered not only the granulator but also the chain crusher, powder screening machine, and packing scale, ensuring a comprehensive solution that would serve the customer’s production goals.

For delivery, Yushunxin proposed a detailed shipping plan. The equipment would first be transported to the Chinese port of Tianjin, where it would then be shipped to Gladstone Port in Australia. Given the size and complexity of the machinery, it was decided to ship the equipment in two 40-foot containers. The estimated shipping cost for this route is around $4,000 USD, and the estimated transit time is 25 to 30 days. Once the equipment arrives in Gladstone, Yushunxin’s team will assist with the installation at the customer’s mining facility, ensuring that the machines are properly configured for optimal performance. Installation is expected to take place in early September 2024, following delivery in late August. The customer can then begin full-scale production by mid-September, with Yushunxin providing ongoing support throughout the operation process.

This successful transaction with the Gladstone mining company highlights Yushunxin’s expertise in providing tailored granulation solutions for various industrial needs. For customers working with other materials or requiring different types of granulation processes, Yushunxin offers a wide range of equipment, including rotary drum granulators, disc granulators, and advanced screening and crushing machines. These machines are designed to meet diverse industrial needs, ensuring reliable, efficient production lines across industries such as mining, agriculture, and chemical processing. With Yushunxin’s comprehensive range of high-quality machines and unparalleled customer service, clients can expect innovative solutions and long-term operational success.